Applications Of Electrofusion Saddle Pipes: Branch Connection Solutions For Multiple Fields

Oct 17, 2025

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As a key component in pipeline systems for achieving uninterrupted branching, electrofusion saddle pipes are used in various fields, including municipal engineering, energy transmission, industrial production, and pipelines in special environments. With their high reliability and ease of construction, they provide a practical technical path for pipeline expansion and renovation under different operating conditions.

 

In the municipal water supply and drainage sector, electrofusion saddle pipes are widely used for branch connection and zoning upgrades of existing pipe networks. Urban water supply main pipes often require the addition of user branch pipes or zoning valve wells while in operation. Traditional pipe-cutting construction not only interrupts water supply but may also lead to repeated road excavation and social impact. Electrofusion saddle pipes can complete branch pipe connections while the main pipe remains pressurized, significantly reducing the scope and duration of water outages and improving service continuity and public satisfaction. In the expansion of rainwater and sewage separation and drainage systems, this component is also suitable for connecting collection branch pipes or inspection wells to existing gravity flow pipelines, ensuring sealed and leak-proof branch nodes and avoiding cross-contamination.

 

In the gas transmission and distribution sector, the application of electrofusion saddle pipes is particularly crucial. Gas pipeline networks have extremely stringent requirements for the sealing and strength of branch joints; any leak can lead to safety accidents. Electrofusion saddle pipes, formed by electrothermal fusion with the main pipe to create an integrated structure, eliminate mechanical seams and achieve reliable sealing in branch installations of high-pressure natural gas, liquefied petroleum gas, and other media, meeting relevant safety standards. They are commonly used in the construction and renovation of gas supply branch lines in residential areas, access lines for industrial and commercial users, and branch pipelines before pressure regulating stations.

 

Industrial circulating water and process pipelines are also important applications of electrofusion saddle pipes. Industries such as chemical, metallurgical, and pharmaceutical manufacturing often require the addition of sampling ports, return branches, or sewage outlets to operating main pipelines, and the transported media may have corrosive or high-temperature characteristics. Electrofusion saddle pipes can be made of acid- and alkali-resistant, high-temperature-resistant modified plastic materials depending on the media properties, allowing for branch installation without interrupting production. This ensures production continuity while reducing the risk of equipment damage and environmental pollution due to leaks.

 

In agricultural irrigation and water conservancy projects, electrofusion saddle pipes are suitable for connecting branch irrigation pipes to main water pipelines, especially in long-distance water transfer or mountainous pipeline layouts. They allow for flexible branching under complex terrain conditions, reducing the impact of excavation and water outages on agricultural activities.

 

Furthermore, electrofusion saddle pipes are also used in special pipelines on offshore platforms, in mining areas, and in cold regions. Marine environments require resistance to salt spray corrosion and humidity, mining areas may present dust and mechanical impacts, and cold regions require materials with resistance to low-temperature brittleness. Through material modification, electrofusion saddle pipes can maintain stable performance in these environments.

 

Overall, the application scope of electrofusion saddle pipes is characterized by "uninterrupted branching, high sealing, and strong adaptability," spanning multiple fields such as municipal, energy, industrial, agricultural, and special environments. It provides cross-industry and cross-condition solutions for the flexible expansion and reliable operation of pipeline systems, and its technological advantages will continue to support the construction and optimization of modern fluid transport networks.

 

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